Emerson Control Techniques SP5402 SP-5402 Unidrive SP Variable Frequency Drive

Emerson Control Techniques SP5402 / SP-5402 Unidrive SP drive for 380–480 VAC three-phase systems; confirm duty rating, full nameplate and installed options.
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Description
Unidrive SP Universal AC Drive

SP5402

Emerson Control Techniques SP5402 / SP-5402 Variable Frequency Drive

SP5402 is a frame-size 5 Unidrive SP universal AC/servo drive for 380–480 VAC three-phase systems. Control Techniques documentation lists separate normal-duty and heavy-duty current and power ratings, so the installed duty mode and full nameplate must be checked before ordering.

The equipment record identifies the unit as an Emerson VFD with part number SP-5402, three-phase 380–480 VAC input at 152 A, 0–480 V output at 150/168 A, 75/90 kW power and 50/60 Hz frequency. It records the manufacturer shorthand "EMERSN" and WW Electrical use for IWTP-II. For this installation, confirm the physical drive nameplate because the official Control Techniques documentation distinguishes normal-duty and heavy-duty ratings.

Product Identification And Ratings

Manufacturer identification Emerson / Control Techniques
Model SP5402
Alternate written form SP-5402
Product family Unidrive SP universal AC/servo drive
Drive size Frame size 5
Input supply class 380–480 VAC ±10%, three-phase, 50/60 Hz
Equipment input record 380–480 VAC, 152 A
Equipment output record 0–480 V, 150/168 A
Recorded power rating 75/90 kW
Project reference WW electrical for IWTP-II
Normal-duty rating 168 A maximum continuous output; 90 kW (125 hp) typical motor power
Heavy-duty rating 156 A maximum continuous output; 75 kW (125 hp) typical motor power

Duty Rating Selection

Normal Duty

Official rating: 168 A maximum continuous output and 90 kW (125 hp) typical motor power. Confirm the motor and load profile meet the manufacturer duty assumptions.

Heavy Duty

Official rating: 156 A maximum continuous output and 75 kW (125 hp) typical motor power. Check overload demand and switching-frequency derating against the complete installation.

Applications And Integration Checks

✓Universal AC/servo motor control within the Unidrive SP platform.
✓Three-phase 380–480 VAC installations; verify supply tolerance and site frequency.
✓Confirm feedback, motor-control mode, option modules and fieldbus architecture.
✓Provided project reference: WW electrical use for IWTP-II.
✓Verify enclosure cooling, braking hardware, EMC and site environment.
✓Back up parameters and document the installed drive configuration before migration.

Lifecycle And Replacement Guidance

MAINTENANCE STATUS

Control Techniques states that the Unidrive SP series was manufactured through 2018. Its 2020 lifecycle document lists the series as Maintenance, with repair services and select spare parts available, and says it will become Obsolete when parts and repairs are no longer available.

Official Crossover

The official crossover guide maps SP5402 to Unidrive M701 order code M701-08401570A10101AB100, rated 184 A in frame size 8 in the referenced normal-duty table. Control Techniques instructs users to review application specifics with an application engineer. Confirm mounting, electrical interfaces, keypad, I/O, feedback, fieldbus, options, safety, braking and parameter conversion; do not treat the crossover as an automatic drop-in replacement.

Frequently Asked Questions

Which supply and motor rating should be confirmed before ordering SP5402?

Confirm a three-phase 380–480 VAC supply, the required normal-duty or heavy-duty rating, motor nameplate data, overload demand and the exact drive label. The supplied project text states 50/60 Hz and 75/90 kW; official Control Techniques data differentiates the two duty ratings.

Why do the current values for SP5402 differ between the supplied equipment text and official technical data?

The supplied equipment text records 150/168 A output, while the official Unidrive SP brochure lists 156 A heavy duty and 168 A normal duty for SP5402. Confirm the physical nameplate, duty mode and original project documentation before quotation or replacement.

Is M701-08401570A10101AB100 the official replacement for SP5402?

Control Techniques maps SP5402 to Unidrive M701 order code M701-08401570A10101AB100 in its crossover guide. The guide also requires application-specific review, so the mapping should be treated as a selection starting point rather than an automatic installation approval.

Can an M701 replace SP5402 without engineering changes?

Do not assume a direct swap. Confirm frame and mounting dimensions, supply and motor ratings, control wiring, encoder or feedback type, option modules, communications, keypad requirements, safety functions, braking hardware and parameter conversion. Applications using SM-Ethernet may require an M700-series selection instead.

What information is needed to quote a replacement for SP5402?

Provide clear photos of the complete drive nameplate and installed option modules, the motor nameplate, supply voltage, duty and overload requirements, feedback device, fieldbus, keypad, braking arrangement, enclosure environment, parameter backup and the application or project reference.

Model Identification

Use the exact model SP5402. The supplied manufacturer part number is SP-5402, the manufacturer field is Emerson, and the project record abbreviates the brand as "EMERSN". The equipment record describes a variable-frequency drive with 380–480 VAC, 152 A input; 0–480 V, 150/168 A output; 75/90 kW power; three-phase, 50/60 Hz operation; and WW Electrical use for IWTP-II. Search variants such as "SP 5402" can help locate records, but quotation and replacement selection must be based on the complete physical nameplate and installed options.

Manufacturer References

Control Techniques / Nidec official Unidrive SP product brochure; Unidrive SP Product Lifecycle Status document PLSSP201512 Revision B dated June 12, 2020; and the official Unidrive SP to Unidrive M701 Crossover Guide.

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