Emerson has unveiled the latest iteration of its edge technology, DeltaV Edge Environment 2.0, a powerful solution designed to improve data mobility and integration for operations technology (OT) applications. This new version marks a significant advancement, particularly for industries involved in batch processing, including life sciences, chemical processing, and pharmaceuticals. DeltaV Edge Environment 2.0 integrates batch data into analytics applications, artificial intelligence (AI) and machine learning systems, as well as enterprise IT environments, enabling businesses to leverage control data both on-premises and in the cloud.
The integration of control system data with other systems has traditionally been a complex, costly, and often risky process. These challenges drove Emerson to develop the DeltaV Edge Environment 2.0, specifically tailored to address the needs of industrial batch processing operations, which often require frequent data reconciliation, aggregation, and validation. The solution enables critical data to be efficiently delivered to various technologies across an enterprise, bridging the gap between OT control systems and IT-focused applications.
One of the key features of DeltaV Edge Environment 2.0 is its ability to provide a secure, read-only replica of contextualized DeltaV distributed control system (DCS) data. This secure data delivery is designed to support real-time analytics, providing users with greater visibility into their batch processes. By overlaying batch data with process values, manufacturers can easily identify performance deviations during batch runs. This early detection helps prevent costly, off-specification batches, improving overall product quality and process efficiency.
The updated system also offers increased transparency into batch health, enabling teams to intervene sooner when deviations are detected. This proactive approach can significantly reduce downtime and improve production outcomes. Furthermore, the DeltaV Edge Environment 2.0 integrates with the control system configuration hierarchy, giving users a clearer understanding of how changes to configurations impact batch execution. By correlating batch-related alarms and events with other system data, operators can quickly pinpoint the root causes of production issues, minimizing delays and improving operational continuity.
Claudio Fayad, Vice President of Technology for Emerson's Process Systems and Solutions business, emphasized the value of the new technology, stating, "Emerson's DeltaV Edge Environment 2.0 not only unlocks data mobility, but does so while preserving essential batch and process context to improve operational certainty."
The introduction of DeltaV Edge Environment 2.0 represents a significant leap forward for industries reliant on batch processing. By seamlessly integrating batch data with broader IT and analytics systems, Emerson is helping manufacturers enhance their operational flexibility, reduce costs, and ensure higher-quality production. As data-driven decision-making continues to shape the future of industrial automation, Emerson's latest offering is poised to play a critical role in optimizing batch process analytics and ensuring more efficient, reliable manufacturing operations.
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