Woodward 8440-2080 EasYgen-2300-5/P1 Genset Controller

Woodward 8440-2080 easYgen-2300-5/P1 genset control and protection unit with 5 A CT inputs; confirm the complete label, serial number and application configuration.
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Description
Woodward easYgen-2000 Genset Control

8440-2080

Woodward easYgen-2300-5/P1 Generator Control And Protection Unit

Woodward identifies 8440-2080 as the easYgen-2300-5/P1 front-panel genset controller with 5 A current-transformer inputs. It belongs to the easYgen-2000 simple-paralleling family for generator control, protection, synchronization and load sharing.

Confirmed Product Information

Manufacturer Woodward
Part number 8440-2080
Official designation easYgen-2300-5/P1
Product family easYgen-2000 Series simple-paralleling genset controls
Package P1
Current input version 5 A CT inputs
Mounting / HMI Front-panel flush mounting with graphical LC display and soft keys
Power supply 12/24 VDC; operating input range 8 to 40 VDC

Control And Power-Management Functions

Parallel And Standby Operation

Supports single-unit mains-parallel operation, multiple-unit island operation, AMF, standby and critical operating modes. Woodward specifies load sharing and load-dependent start/stop for up to 16 gensets.

Breaker And Transfer Control

Provides GCB and MCB synchronization using slip-frequency or phase-matching methods, breaker monitoring, open and closed transition, interchange, soft loading and soft unloading.

Engine And Setpoint Control

Includes diesel/gas start-stop logic and remote adjustment of speed, frequency, voltage, active power, reactive power and power factor through configured inputs or communications.

Operator And Event Functions

Uses a 128 × 64 dot graphical display, operating-hours/start/maintenance counters, generator kWh/kvarh metering and a 300-entry FIFO event recorder with battery-backed real-time clock.

I/O And Communications For 8440-2080

Configurable discrete inputs 8 isolated inputs; 8 to 40 VDC range
Configurable discrete outputs 6 potential-free relay outputs
External I/O expansion Up to 16 additional discrete inputs and 16 discrete outputs through CANopen expansion; up to two Woodward IKD 1 boards may be connected
Configurable analog inputs 3 FlexIn inputs; 0 to 500 ohms or 0 to 20 mA
Configurable analog outputs 2 isolated outputs; ±10 V, ±20 mA or PWM; external 500-ohm resistor supplied for voltage mode
CAN communication 1 isolated FlexCAN interface supporting CANopen expansion and ECU J1939 functions described by Woodward
Serial communication 1 RS-485 Modbus RTU slave interface for the easYgen-2300 P1 package
Service port USB or RS-232 through the matching Woodward DPC cable; USB P/N 5417-1251 or RS-232 P/N 5417-557

Electrical, Environmental And Mechanical Data

Measurement Inputs

Generator voltage, three generator currents and mains/busbar voltage measurement are provided. The 5 A version has a 3.0 × rated-current linear generator measurement range and 10 × rated-current one-second short-time rating.

Voltage And Frequency

Woodward lists 120 VAC and 480 VAC measurement classes, Class 1 accuracy and a 50/60 Hz measuring system with a 40 to 85 Hz range. Verify the configured measuring range before connection.

Temperature And Humidity

Operating ambient: -20 to +70 °C (-4 to +158 °F). Storage: -30 to +80 °C (-22 to +176 °F). Humidity: up to 95%, non-condensing.

Housing And Installation

Plastic front-panel housing, approximately 219 × 171 × 61 mm and 800 g. Panel cutout is 186 [+1.1] × 138 [+1.0] mm. Connections use screw/plug terminals up to 2.5 mm².

✓
Front sealing is IP65 with screw fastening or IP54 with clamp fastening; the rear is IP20.
✓
For the 2300 P1 package, confirm 5 A CT circuits, generator/mains sensing and the configured protection functions before energizing.
✓
Protective functions include generator voltage/frequency, overload, reverse or reduced power, unbalanced load, overcurrent, ground-fault calculation, power factor and rotation-field supervision.
✓
Use the complete Woodward label, revision, application file and wiring record when ordering a replacement or exchange unit.

Applications And Integration Conditions

The easYgen-2300 package is intended for generator-set control in single-unit mains-parallel and multi-unit island systems. Its functions cover synchronization, breaker operation, load/var sharing, AMF and configurable protection. Installation depends on the generator and mains sensing arrangement, CT ratio, breaker logic, engine interface, analog I/O, CAN/RS-485 configuration and ToolKit parameter file.

Before commissioning 8440-2080, confirm the panel cutout, front fastening method, rear clearances, power supply, configured CT/voltage ranges, control wiring, CAN and Modbus addresses, supported ECU protocol and the approved project settings. A parameter backup should be retained before exchanging a unit.

Lifecycle, Service Bulletin And Replacement Guidance

OFFICIAL STATUS CHECK

Woodward's 2025 Industrial Products Catalog still lists 8440-2080 as easYgen-2300-5/P1. The reviewed manufacturer sources do not provide a confirmed discontinuation date or identify one universal direct-replacement part number.

Service Bulletin 37987

Woodward Service Bulletin 37987 Revision A (06/2024) covers a small batch of easYgen and related controls with possible LCD issues caused by a non-standard soldering process. Appendix A includes selected 8440-2080 serial numbers. The bulletin states that other controller functions are not affected by the display issue and recommends that affected units be updated.

Check the physical serial number against the bulletin before quotation, return, repair or exchange planning. This serial-number action is not evidence that every 8440-2080 unit is affected.

Frequently Asked Questions

Which exact Woodward product is 8440-2080?

Woodward lists 8440-2080 as easYgen-2300-5/P1: a front-panel easYgen-2000 genset control and protection unit with 5 A CT inputs and Package P1 communications.

Can 8440-2080 control multiple generator sets?

Yes. Woodward states that the easYgen-2000 family can share active and reactive load and perform load-dependent start/stop for up to 16 gensets in island operation. The complete system design and settings must match the installed project.

Which communications are available on 8440-2080?

The easYgen-2300 P1 feature table lists one FlexCAN interface, one RS-485 Modbus RTU slave interface and a service port used with the appropriate Woodward DPC USB or RS-232 cable.

Does Woodward Service Bulletin 37987 apply to every 8440-2080?

No. The bulletin identifies a specific group of serial numbers. Compare the exact serial number on the unit with Appendix A before arranging an update, repair or exchange.

Is there a confirmed direct replacement for 8440-2080?

The reviewed Woodward sources do not name a universal drop-in replacement. Any change must preserve the application mode, CT and voltage sensing, breaker logic, I/O, communications, ECU interface, panel dimensions, wiring and approved parameter file.

Model Identification

Use the exact part number 8440-2080 together with the official designation easYgen-2300-5/P1. Search forms such as "84402080", "easYgen 2300 5 P1" or "Woodward easYgen-2300 controller" can help locate records, but they must not replace verification of the physical part-number and serial-number labels.

Manufacturer References

Woodward Product Specification 37548B, easYgen-2200/2300/2500 Operation Manual 37535D, Woodward Industrial Products Catalog 25182 Rev. AG, and Woodward Service Bulletin 37987 Rev. A.

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